Penrith Water Resource Recovery Facility

Recycling water

Penrith Water Resource Recovery Facility is one of about 30 water resource recovery facilities in Greater Sydney. We treat wastewater to tertiary standard. We use the recycled water for on-site reuse and environmental flows, and to water local sporting fields.


Facts and figures

Location: Castlereagh Road, Penrith

Population served: 100,000 people

Area serviced: 63 square kilometres, including the suburbs of Castlereagh, Cranebrook, Mount Pleasant, Penrith, Glenmore Park, Glenbrook, Blaxland, Warrimoo and Mount Riverview

Wastewater treated: 24 million litres each day

Treatment level: Tertiary

Recycled water: We reuse some water on-site for industrial purposes, like washing down equipment and filter backwashes. Penrith Council uses up to 18 million litres of our recycled water a year to water nearby sports fields.

Environmental discharge: We send the remainder to the St Marys Advanced Water Treatment Plant for advanced treatment. The water is returned to Penrith and released into Boundary Creek. It flows to the Nepean River.

Biosolids produced: 20,000 tonnes each day.

Operating licence and regulation: We operate the facility under 3 sets of rules:

Technical resources
Penrith Water Recycling Plant technical data – technical specifications for the facility
What's in wastewater? – common wastewater parameters
Removing nutrients in wastewater – fact sheet


Flow chart


Primary treatment

Primary wastewater treatment removes large solids using physical separation processes. Most of the solids removed can be treated for beneficial reuse.

Screening

Screens trap and remove large solids as wastewater flows through.
 

Grit removal

We stir the wastewater rapidly, forcing the water to spiral and create a vortex. The vortex causes grit like sand and gravel to spiral to the centre of the tank, separating it from the water.

We split the wastewater into 2 streams. One stream flows to the sedimentation tank and bioreactor and the other flows to the intermittently decanted aerated lagoons (IDALs).
 

Sedimentation

Sedimentation tanks allow solids to settle to the bottom of the tank while oil and grease float to the top. Scrapers at both the bottom and the top of the tanks remove the solids, oil and grease, which are then treated to produce biosolids.

Screens trap and remove large solids as wastewater flows through.


Secondary treatment

Secondary treatment removes nutrients such as phosphorous and nitrogen using physical, biological and chemical processes. Learn more about Removing nutrients in wastewater.

Bioreactor and clarifier

We add a high concentration of microorganisms (activated sludge) to the wastewater. By varying the amount of air in different parts of the tank, we ensure different types of microorganisms can break down nutrients like nitrogen and phosphorous.

We pump the wastewater to a clarifier. The activated sludge settles to the bottom of the clarifier where scrapers remove it. We recycle some of this sludge back into the bioreactor and treat the rest to produce biosolids.

The treated water from the top of the tank flows to tertiary treatment.
 

Clarifiers settle out activated sludge.

IDAL

We add a high concentration of microorganisms (activated sludge) to the wastewater.

As in the bioreactor, varying the amount of air ensures different types of microorganisms can break down nutrients like nitrogen and phosphorous. In the IDAL, wastewater goes through 3 stages – aeration, settling and decanting – in one tank, rather than passing through separate tanks.

The IDAL goes through aeration, settling and decanting in the tank.


Tertiary treatment

Tertiary treatment uses chemical and physical processes to remove very fine solids and disinfect the treated wastewater.

Chemical mixing

We add chemicals that make the smallest particles stick together, forming larger flocs. This process is called flocculation.
 

Filtration

Filters made of sand trap remove any remaining floc and fine solids.
 

Disinfection

For disinfection, we add chlorine to kill any microorganisms that can make people sick. We remove any residual chlorine before discharging the treated wastewater to the environment or recycling it.

Very fine particles are trapped and removed in the filters.


Reusing the water

We use the recycled water in a few different ways.

  • On our plants, we use recycled water instead of drinking water wherever we can. Hoses, sprays and filter backwashes all use recycled water.
  • We supply Penrith Council with as much recycled water as they need to irrigate the local sports fields.
  • We release some water into the Boundary Creek to help keep the creek alive and healthy.
  • The rest of the water is sent to the St Marys Advanced Water Treatment Plant or further treatment using membrane technology. This water is released into the Hawkesbury-Nepean River for environmental flow.

Local sports fields use the recycled water.

Some water is sent for advanced treatment.

Recycled water is released into the river.


Operations and maintenance

Running the facility

Several staff manage, operate and maintain the facility. They collect and analyse water samples, do laboratory testing and manage special projects to keep it running safely and efficiently.
 

Maintaining the facility

Three types of maintenance are required to keep the facility operating: preventative, planned and reactive.

See the table below for examples.

Staff check things are working well and organise maintenance.

Maintenance type

Description

Example

Preventative

Prevents a breakdown

Oiling a motor

Planned

Replacing equipment as it reaches the end of its useful life, before a breakdown

Replacing a worn motor

Reactive

Fixing equipment that has unexpectedly broken down

Repairing a motor



Wastewater

The used water that goes down toilets, sinks and drains and into the sewerage system. Also known as sewage. About 99% of it is water.

Sedimentation

Sedimentation is a physical wastewater treatment process used to settle out suspended solids in water under the influence of gravity.

Intermittently decanted aerated lagoon (IDAL)

A pond or tank where wastewater undergoes several treatment processes in rotation including sedimentation, biological treatment and clarification.

Microorganisms

Organisms that are too small to be seen without a microscope.

Sludge

Solid matter that is removed during wastewater treatment. It can be processed into a material called biosolids.

Decanting

The process of drawing off the liquid without disturbing the sediment.

Aeration

A process where air is mixed through or dissolved in a liquid or substance.

Flocs

The larger particles formed when smaller particles stick together with the aid of a coagulant during the process of flocculation.

Flocculation

Process of small suspended particles coming together with the help of an added chemical.

Disinfection

A chemical process that kills microorganisms capable of causing infectious disease.

Backwashes

To clean a filter by reversing the flow of water and air through it.

Environmental flow

Water released from dams and reservoirs to maintain the environmental flow of rivers, and the plants and animals that rely on this water.